Hydraulic Core Stacking Table

Introduction

The original name in Italian is Culla d’impaccaggio or Tavolo di lavoro per impilamento lamierini nucleo.

Other names: Table for stacking core sheets, Table for stacking core lamination.

Hydraulic Core Stacking Table shortly – HCST.

HCST has been designed for the assembly of laminations with or without holes. It is equipped with strikers, pins, and millimeter striker to be assembled with the step-lap system and with slots to bind the finished core before tipping it into a vertical position. The 90° platform tilting is powered by a hydraulic system.

Our HCST is the culmination of advanced engineering and innovative design. The robust hydraulic system at its core ensures controlled and seamless tilting, making it easier than ever to manage the components of your transformers. With this cutting-edge solution, your workflow will be optimized, and overall productivity boosted. Click here to watch a video-presentation on our YouTube channel.

General Description

The core packing platform is a mechanical and electro-hydraulic system intended for the assembly and compaction of the magnetic cores of electrical transformers. Built to accommodate different sizes and core configurations, this machine ensures maximum assembly accuracy, operational efficiency, and operator safety.

Thanks to the integration with manual systems for the control of the main movements, it allows us to reduce errors and increase productivity with the consequence of improving the magnetic quality of the final core.

The mounting base of the central column will be in a fixed position, while the side columns can be moved for the assembly of cores with different sizes. The movement of the side columns will take place through the use of side handwheels, trapezoidal screws and mechanical connection system.

Functional Objectives

  • Facilitate stacking and assembly of magnetic laminations.
  • Apply controlled force to achieve uniform lamination pack density.
  • Allow lifting, tilting and swivelling operations to adapt to production needs.
  • Reduce manual intervention and downtime during assembly.
  • Ensure an ergonomic and safe workstation for the operator.

Mechanical Structure

  • Supporting frame in welded and painted S355 steel , with anti-corrosion treatment.
  • Worktop in wear-resistant laminated steel, with flat surface and side guides.
  • Fixed central column, designed to support the central pack of the core.
  • Movable side columns, sliding by means of hand-wheels with trapezoidal screws.
  • Synchronized mechanical system for symmetrical movement of the side columns.
  • Roller or linear guides to ensure smoothness and no backlash.

Mechanical Structure

  • Supporting frame in welded and painted S355 steel , with anti-corrosion treatment.
  • Worktop in wear-resistant laminated steel, with flat surface and side guides.
  • Fixed central column, designed to support the central pack of the core.
  • Movable side columns, sliding by means of hand-wheels with trapezoidal screws.
  • Synchronized mechanical system for symmetrical movement of the side columns.
  • Roller or linear guides to ensure smoothness and no backlash.

Reference Standards

  • Directive 2006/42/EC (Machinery)
  • CEI EN 60204-1 (Safety of electrical systems on board the machine)
  • ISO 12100 (General principles of safe design)
  • IEC EN 50588-1 (Efficiency requirements for distribution transformers)
  • IEC 60076-1 (Power transformers – General requirements)

Air Cushion Pallet

In case of need, this equipment could be constructed with the base that matches requested dimensions of Air Cushion Pallets.

Moving transformers on air bearings has proven to save time and money in transformer production. Transformer manufacturers no longer rely on costly mechanical lift equipment and overhead cranes to perform the handling maneuverability accomplished with air bearings aka Aero-Casters. Air film technology enables increased reliability and safety and at a fraction of the cost of other more expensive methods.

Generic Information

The equipment is responding to the normative of Directive 2006/42/CE (EU OSHA);

Any other certifications of conformity could be discussed during negotiations;

The equipment can be constructed based on the customer’s requested dimensions;

The equipment can have any RAL color based on the customers requirements;

Manual of Use: both in the English language and requested additional language;

Warranty: for EU  countries, it is 24 months; for others, 🌍12 months;

Delivery: Depends on the busyness of the factory, normally around 180 working days after PO;

Payment terms: preferred is 50% bank transfer against P.O. + 50% bank transfer at delivery time EXW;

Factory Acceptance Test (if necessary)—in person or video call;

Power Requirements: Standard 🌍– 380V/3 phase/50Hz. For USA   – 480V/3 phase/60Hz;

Temperature & Humidity: 10°C-40°C (50°F-100°F) and 20-80% RH;

Corrosion Protection: Coated or corrosion-resistant material;

Control System: Remotely with push-button panel.

Request more informations

send us en e-mail to:
contact@tecnica80.com

or call us on:
+39 069 270-3357

USA Branch:
+1 929 899-8003

WhatsApp:
+39 350 972-5957